Industry

Brief analysis of MTU diesel generator unit maintenance

Diesel generator is a kind of small power generation equipment, refers to diesel fuel, diesel engine as the prime mover to drive the generator power machinery. The whole unit is generally composed of diesel engine, generator, control box, fuel tank, storage battery for starting and control, protection device, emergency cabinet and other components. In order to prolong the service life of diesel generator set maintenance, as well as its efficiency, in addition to seasonal maintenance, but also can not ignore the diesel generator set maintenance, only start from the minor out, can effectively make good use of diesel generator set, the daily maintenance of diesel generator set maintenance needs to be done?

First, it is necessary to check the diesel and lubricating oil, because the diesel generator set maintenance is static for a long time, and the various materials of the unit itself will have complex chemical and physical changes with oil, cooling water, diesel, air, etc., which will produce hidden but continuous damage to the generator set. So how to manage diesel oil and lubricating oil?

1) Pay attention to the storage location of diesel oil: the diesel oil tank should be placed in a closed room, on the one hand, for the sake of fire safety system, on the other hand, to ensure that the diesel will not deteriorate. Because the water vapor in the air because of the change of temperature of condensation, condensation water droplets together after will hang attached to the tank wall, if into diesel, will lead to diesel fuel moisture content exceeds bid, excess moisture content of the diesel oil into diesel engine high pressure oil pump, will gradually rust parts of unit, the rust will important influence on the performance of precision coupling, If the impact is serious, the whole unit will be damaged.

2) Pay attention to the storage period of lubricating oil: generator lubricating oil has a storage period. Long-term storage will change its physical and chemical properties, and the deteriorated lubricating oil will worsen the lubrication state of the unit during operation, resulting in the risk of damage to generator parts.

Two, check the start of the solenoid valve

When the electric unit is in operation, it can check the operation of the unit by looking, listening, touching and smelling. When starting by listening to the method, take the original diesel generator set as an example, press the start button three seconds later, you can start. Two clicks are normally heard during the three-second startup. If you only hear the first ring and can not hear the second ring, you need to check whether the start solenoid valve is working properly.

3. Check the battery pack

Diesel generator set is not in daily use, the normal start of the generator, battery maintenance is the key determinant. When the battery string is faulty, there is a “voltage, no current” fault. In this case, the sound of the solenoid valve in the starting motor can be heard, but there is no driving shaft. Problems with the battery pack lead to no shutdown, because the test machine used to stop charging the battery, resulting in insufficient battery power. At the same time, if the mechanical oil pump is driven by the belt, the rated speed of the pump oil is large, but the battery pack is not enough power supply, will lead to shutdown when the spring in the closure valve due to insufficient suction solenoid valve can not seal the fuel from the four oil holes, resulting in no shutdown. There is also a situation that may be ignored is that the domestic battery life is short, about two years, such as forget to replace regularly, this situation will also occur.

For fire safety are usually put diesel fuel tank in a closed room, because of the atmosphere water vapor condensation occur because of the change of temperature, forming water attached to the tank wall, into the diesel, the diesel fuel moisture content exceeds bid, the diesel oil into diesel engine high pressure oil pump, will rust precision coupling –, plunger, serious damage to the unit. Generator lubricating oil has a storage period. If it is stored for a long time, the physical and chemical properties of the lubricating oil will change, which will lead to the deterioration of the lubricating state during the operation of the unit and easy to cause the damage of the generator parts.

Jiangsu Meao Power Technology Co., Ltd. is an important manufacturer of diesel generators. The company mainly manufactures and sells diesel generator sets with power of 3-3000kW, mobile power station of 24-600kW, Marine emergency diesel generator set of 24-800kW, gas generator set, heavy oil generator set and all kinds of imported series, special series (trailer, static speaker, mobile lighthouse, container, etc.) diesel generator At the same time, we are engaged in generator set maintenance and after-sale service of generator set accessories.